Concrete printing: fast and saves a lot of space

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https://www.ad.nl/amersfoort/betonprinter-is-snel-en-bespaart-veel-afval~a1abc9a7/

Amersfoort wants to be a waste-free and CO2-neutral city by 2030 that runs on a 'circular economy'. A foretaste of this was on display tonight at the theme meeting 'Acceleration of the Circular Economy'.


Switching to so-called circular entrepreneurship—where raw materials are not wasted but reused—can generate 57 million euros per year and create 400 new jobs for the city, according to Menno Tigelaar, alderman for environment and raw materials. This is in addition to innovation and environmental benefits. Tigelaar quantified this during the meeting ‘Acceleration Circular Economy region Amersfoort’ today at World of Technology, part of MBO Amersfoort.

Here, a striking piece of technology was demonstrated that resulted from a collaboration between residents, businesses, and the municipality to kickstart the circular economy. For those present, a concrete structure of a bench was printed. The initiator is Jiri Gregor from the Fablab. Steel company Voestalpine, construction company Heijligers, concrete supplier Van der Kamp, Stadslab033, and Bouwmensen also worked on it.

Speed

The speed at which the concrete printer does its work amazed the interested parties. Within five minutes, part of the concrete bench was printed. "Any desired shape can be printed," says Volker Ruitinga on behalf of all partners. "Moreover, hardly any material is wasted with this technique, so there is almost no construction waste." This is precisely the reason why this printer fits into the circular economy. A concrete printer on the construction site also saves costs and CO2 emissions from transport.

The technique is not yet fully circular: the mortar is not yet made from recycled raw materials. However, work is being done on that: ultimately, the mortar should be made from rubble.

Knowledge about concrete printing is hardly shared. "That is why we are working on an open-source technology," says Ruitinga. This is partly thanks to the Future Fund for Sustainable Development.

January 28, 2018

FAQ About the Printheads

Do I need an HMI for printing with Accelerated printhead?

Yes, an HMI (Human-Machine Interface) guides you through the entire 3D printing process with 2-component materials—from preparation to printing and cleaning. It provides real-time data from the printhead’s sensors, giving you full control over the printing process by monitoring key parameters such as accelerant pressure, material flow, etc.

Where can I get materials for 1K printing?

We are open to working with various suppliers, and our experience with multiple market-available materials allows us to offer feedback and local reseller recommendations.

What is the biggest advantage of the Accelerator Printhead compared to a standard one?

The Accelerator Printhead unlocks unparalleled design freedom, allowing for large overhangs, intricate patterns, and complex geometries—perfect for architecture and custom design. It also enables rapid curing, reducing production time while maintaining high precision and structural integrity.

What materials can be used with the Accelerator Printhead?

We have developed a high-resolution, stable material specifically optimized for the Accelerator Printhead. When you purchase a machine, we provide our material recipe free of charge for your local production. Additionally, you can use any suitable material available on the market, offering flexibility for different projects and requirements.

What software does Vertico provide, and is it included with the machine?

Vertico offers an advanced in-house slicer software, designed to handle even the most complex 3D concrete printing projects. Our software comes license-free with every machine purchase, along with full training to ensure you can maximize its potential.

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