What is 3D Concrete Printing?
3D Concrete Printing
Table of content
3D Concrete Printing
What is 3D Concrete Printing? Definition, Process & Benefits
3D Concrete Printing (3DCP) is an advanced digital construction technology that automates layer-by-layer extrusion of concrete, enabling precise, scalable, and waste-efficient building solutions.
This cutting-edge technology enables architects and engineers to design intricate, parametric structures with unmatched precision. By replacing traditional formwork with automated robotic extrusion, 3DCP significantly reduces material waste, lowers labor costs, and accelerates construction timelines.
This cutting-edge technology enables architects and engineers to design intricate, parametric structures with unmatched precision. By replacing traditional formwork with automated robotic extrusion, 3DCP significantly reduces material waste, lowers labor costs, and accelerates construction timelines.
How does it work?
How Does 3D Concrete Printing Work?
Advanced 3D concrete printing combines precision robotics, custom printhead technology, and efficient material handling to create structures layer by layer. A robotic arm or gantry is equipped with a specialized printhead, where the concrete mix is extruded in precise layers, guided by advanced slicing software.
This process ensures complex designs are realized with efficiency, minimal waste, and unmatched accuracy.
This process ensures complex designs are realized with efficiency, minimal waste, and unmatched accuracy.
1. A custom-designed printhead is mounted onto a robotic arm or gantry.
2. The concrete mix is prepared and pumped through a hose into the printhead.
3. The material is extruded in precise layers, following a 3D model to achieve the desired shape.
4. Specialized software translates the design into machine instructions, ensuring accuracy and efficiency.
What Equipment is Needed?
1. A Robotic arm or gantry equipped with Vertico’s custom printhead.
2. A pump and hose system for delivering the concrete mix.
3. Advanced slicing software to convert 3D models into print instructions.
3D Concrete Projects
What Type of Objects Can Be 3D Printed?
3D concrete printing enables the creation of intricate architectural elements, functional load-bearing structures, and custom designs. From facades and bridges to furniture and unique installations.
Shell Structure Pavilion
Construction, Art & Design, Education
This link takes you to the 3d concrete projects po Vertico
Shell Structure Pavilion
3D Concrete Bench
Art & Design
This link takes you to the 3d concrete projects po Vertico
3D Concrete Bench
Hanging Gardens of Wansum
Art & Design
This link takes you to the 3d concrete projects po Vertico
Hanging Gardens of Wansum
Topology Optimised Bridge
STEM Education
This link takes you to the 3d concrete projects po Vertico
Topology Optimised Bridge
Concrete Canoe 2022
Education
This link takes you to the 3d concrete projects po Vertico
Concrete Canoe 2022
Printing with Color
Art & Design
This link takes you to the 3d concrete projects po Vertico
Printing with Color
Printheads Comparison
Compare and Choose Your 3D Concrete Printhead
3D concrete printing enables the creation of intricate architectural elements, functional load-bearing structures, and custom designs. From facades and bridges to furniture and unique installations.
.webp)
Standard Printhead
1K
Perfect for intricate designs and detailed projects with unmatched precision.
Accelerator Printhead
2K
Designed for speed and efficiency in large-scale, high-volume projects.
Applications
Large-scale construction, walls, water tanks, and other substantial builds
Design, architecture, and art. Includes columns, flower pots, benches, pieces of art, etc.
Geomerty possibilities
Simple straight shapes, simple patterns
Unparalleled form freedom, large overhangs, intricate patterns
Material
Grain size up to 8mm. Compatible with materials from any supplier
Grain size up to 8mm. Compatible with materials from any supplier
Hardening time
Open time is about 30+ minutes; Curing takes 7-14 or 28 days
Open time is about 30 seconds; Curing takes 7-14 or 28 days
Precision
Balanced precision for large-scale efficiency
Engineered for high-accuracy detailing
Customer
Builders and contractors managing large-scale operations
Architects, designers, artists
Dynamic speed
Yes
Yes
Consistency
1K materials are harder to pump because it needs to be stiff enough improve the buildability
2K materials are easier to pump because the reology only changes at the last second. Makes for a more consistent result.
Accelerator Printhead
2K
Designed for speed and efficiency in large-scale, high-volume projects.
Applications
Design, architecture, and art. Includes columns, flower pots, benches, pieces of art.
Geomerty possibilities
Unparalleled form freedom, large overhangs, intricate patterns
Material
Max grain size: 3mm. Vertico's material ensures high resolution but works with any suitable 3DCP material.
Hardening time
Open time is about 30 seconds; Curing takes 7-14 or 28 days
Precisionn
Engineered for high-accuracy detailing
Customers
Architects, designers, artists
Dynamic Speed
Yes
Consistency
2K materials are easier to pump because the reology only changes at the last second. Makes for a more consistent result.
Standard Printhead
1K
Perfect for intricate designs and detailed projects with unmatched precision.
Applications
Large-scale construction, walls, water tanks, and other substantial builds
Geomerty possibilities
Simple straight shapes, simple patterns
Material
Grain size up to 8mm. Compatible with materials from any supplier
Hardening time
Open time is about 30+ minutes; Curing takes 7-14 or 28 dayss and small-scale projects.
Precision
Balanced precision for large-scale efficiencyects.
Customers
Builders and contractors managing large-scale operations
Dynamic Speed
Yes
Consistency
1K materials are harder to pump because it needs to be stiff enough improve the buildability
Technology
3D Printing Technology In Construction & Architecture
3D concrete printing is transforming how we build by combining advanced hardware, cutting-edge software, and sustainable materials.
This innovative technology enables architects, engineers, and builders to create complex structures, reduce material waste, and accelerate construction timelines.
From modular housing to custom architectural designs and infrastructure, 3D printing offers precise, efficient, and eco-friendly solutions. Discover how Vertico’s projects showcase the future of construction and design.
From modular housing to custom architectural designs and infrastructure, 3D printing offers precise, efficient, and eco-friendly solutions. Discover how Vertico’s projects showcase the future of construction and design.
Modular Building
3D printing makes modular construction faster and more sustainable. Vertico’s technology creates prefabricated modules that are durable and easy to assemble. The Hexastone project showcases how modular designs are reshaped into efficient and creative architectural solutions for modern needs.
3D Concrete Architectural walls
Architectural walls printed with 3D technology redefine design possibilities by balancing intricate patterns with efficient material use. The Shell Pavilion exemplifies how Vertico combines beauty and functionality, offering a new standard for modern construction.
Facade Elements
3D printed facade elements unlock creative, sustainable, and functional architectural designs. The Sand Facades project showcases how Vertico’s concrete printing elevates aesthetics and performance in construction projects.
Urban & Outdoor Furniture
3D printing enables innovative and customizable outdoor furniture. Vertico’s Sandbox Bench in Delft project demonstrates how unique, durable, and sustainable designs can transform public spaces and landscaping, blending creativity with functionality.
Dive Into the New Era of Design with Vertico
Discover Vertico's state-of-the-art concrete 3D printing solutions that turn visionary ideas into reality.
