Rethinking the Column: Revealing the Core

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At BE-AM 2024, part of Formnext at the Frankfurter Messe, Vertico presented an experimental column prototype. It treats the column as a structural component and also as a symbolic and aesthetic element. Inspired by the Solomonic column, the design peels back the outer shell to reveal the structural core, turning what is usually hidden into the main feature.

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Tectonic unwrapping: function and form

The design uses a technique called tectonic unwrapping. The outer surface is "peeled" in segments to expose the inner skeleton.

This highlights the double role of the column in classical and contemporary architecture: bearing load and communicating identity. By separating skin from core, the design proposes a new visual and spatial language for columns that combines ornament, function and storytelling in one concrete form.

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Robotic 3D printing and pigmentation

Vertico printed the column with our Robot on Track system and Accelerator 2K printhead. The prototype shows how parametric design and robotic 3D concrete printing can be used for expression as well as efficiency.

Pigments highlight the separation between skin and core. The result shows how digital design and material control open up new possibilities in architectural design. See also the related modular column project.

The first image has been digitally altered (background only).

Credits

The prototype was developed in close collaboration between Vertico and design researchers from Eindhoven University of Technology.

  • Led by: Mattia Zucco (@tiaoo), Cristina Nan (@cristinahereandthere)
  • With support from: Nikolett Ásványi (@nikiasvanyi_asi), Li Xiang (@xiangxiang_0209)
  • Photos: Malcolm Unger

Special thanks to the BE-AM team for hosting the event and supporting architectural experimentation.

FAQ About the Printheads

Do I need an HMI for printing with Accelerated printhead?

Yes, an HMI (Human-Machine Interface) guides you through the entire 3D printing process with 2-component materials—from preparation to printing and cleaning. It provides real-time data from the printhead’s sensors, giving you full control over the printing process by monitoring key parameters such as accelerant pressure, material flow, etc.

What is the biggest advantage of the Accelerator Printhead compared to a standard one?

The Accelerator Printhead unlocks unparalleled design freedom, allowing for large overhangs, intricate patterns, and complex geometries—perfect for architecture and custom design. It also enables rapid curing, reducing production time while maintaining high precision and structural integrity.

What materials can be used with the Accelerator Printhead?

We have developed a high-resolution, stable material specifically optimized for the Accelerator Printhead. When you purchase a machine, we provide our material recipe free of charge for your local production. Additionally, you can use any suitable material available on the market, offering flexibility for different projects and requirements.

What software does Vertico provide, and is it included with the machine?

Vertico offers an advanced in-house slicer software, designed to handle even the most complex 3D concrete printing projects. Our software comes license-free with every machine purchase, along with full training to ensure you can maximize its potential.

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