3D Printed Concrete House Using Robotic Technology

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Two years ago, Georgios Staikos bought a Vertico 3D concrete printer. Today his company, Staikos 3D, is using that machine to build a full-scale 3D printed concrete house.

3D Concrete House Construction
3D Concrete House Construction

Printing a house, with perspective

Staikos 3D's project shows how far 3D concrete printing has come. Complex wall structures are printed quickly and cleanly, without the need for formwork.

“Printing the shell is fast and beautiful, but building a house still takes much more,” says Volker Rütinga, founder of Vertico.

As Volker explains in our deep-dive article on 3D printed housing, printing the structure is one part of a much bigger picture. Installation, insulation, roofing and compliance still require traditional trades.

That is not a downside. It is the reality of the technology. This house shows the real potential of robotic concrete printing, and also where the industry still has work to do.

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3D Concrete Construction

Helping builders build differently

At Vertico, our goal is not to automate everything but to give builders and designers capable tools. Seeing a client like Staikos 3D take that tool and scale up to print an entire home is why we do this work.

We look forward to following their progress and supporting the growing number of companies working in 3D printed construction.

FAQ About the Printheads

Do I need an HMI for printing with Accelerated printhead?

Yes, an HMI (Human-Machine Interface) guides you through the entire 3D printing process with 2-component materials—from preparation to printing and cleaning. It provides real-time data from the printhead’s sensors, giving you full control over the printing process by monitoring key parameters such as accelerant pressure, material flow, etc.

What is the biggest advantage of the Accelerator Printhead compared to a standard one?

The Accelerator Printhead unlocks unparalleled design freedom, allowing for large overhangs, intricate patterns, and complex geometries—perfect for architecture and custom design. It also enables rapid curing, reducing production time while maintaining high precision and structural integrity.

What materials can be used with the Accelerator Printhead?

We have developed a high-resolution, stable material specifically optimized for the Accelerator Printhead. When you purchase a machine, we provide our material recipe free of charge for your local production. Additionally, you can use any suitable material available on the market, offering flexibility for different projects and requirements.

What software does Vertico provide, and is it included with the machine?

Vertico offers an advanced in-house slicer software, designed to handle even the most complex 3D concrete printing projects. Our software comes license-free with every machine purchase, along with full training to ensure you can maximize its potential.

Dive into the new era of design with Vertico

Discover Vertico's state-of-the-art concrete 3D printing solutions that turn visionary ideas into reality.