The bone test: finding the limits of our material through destructive testing

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Our latest experiment continues to explore how moisture affects cracking in 3D printed concrete. To study where and how cracks form, we designed a dedicated test geometry, nicknamed the "bone test" by our friends at Sika.

How the bone test works

The test piece has two anchor points, one on either side, and a deliberate discontinuity in the middle. That discontinuity creates a controlled weak point where cracks are most likely to occur.

We have used the bone test to compare shrinkage behavior across many different materials and suppliers, as part of the material work we also do with partners such as Sika.

Testing in a humid environment

The video shows the same conditions we described in our previous fog experiment. We generated a water vapor environment around the print, which raises the humidity and keeps the surface moist to prevent shrinkage cracks.

The fog-like effect looks striking, but its real purpose is practical: it helps us optimize printing conditions for stronger, more durable 3D concrete prints. Watch the video to see the test result.

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FAQ About the Printheads

Do I need an HMI for printing with Accelerated printhead?

Yes, an HMI (Human-Machine Interface) guides you through the entire 3D printing process with 2-component materials—from preparation to printing and cleaning. It provides real-time data from the printhead’s sensors, giving you full control over the printing process by monitoring key parameters such as accelerant pressure, material flow, etc.

What is the biggest advantage of the Accelerator Printhead compared to a standard one?

The Accelerator Printhead unlocks unparalleled design freedom, allowing for large overhangs, intricate patterns, and complex geometries—perfect for architecture and custom design. It also enables rapid curing, reducing production time while maintaining high precision and structural integrity.

What materials can be used with the Accelerator Printhead?

We have developed a high-resolution, stable material specifically optimized for the Accelerator Printhead. When you purchase a machine, we provide our material recipe free of charge for your local production. Additionally, you can use any suitable material available on the market, offering flexibility for different projects and requirements.

What software does Vertico provide, and is it included with the machine?

Vertico offers an advanced in-house slicer software, designed to handle even the most complex 3D concrete printing projects. Our software comes license-free with every machine purchase, along with full training to ensure you can maximize its potential.

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